Travis Remington

Based in Atlanta, Travis can’t draw a straight line, cut a board or drill a hole without a healthy flow of electrons. Follow along as this lifelong video game enthusiast, professional introvert, and one time IT virtuoso leaves behind cyberspace for a hybrid world where binary fuses with boards to create a digital woodspace. You can contact him at digitalwoodspace@gmail.com.

Sep 212021
 

My first time staining something was a little over a year ago. Prior to that, the only experience I had wielding a brush involved off the shelf paint by the gallon in generic white, grey and greyer grey that went on a wall. My wife tasked me with replacing the rickety floating shelves she picked up on sale at Target a few years ago. I can’t count the number of times we’ve sent them careening to the floor with a casual inattentive bump on a weekly basis. Determined to fix something to the wall that neither moved and had the capacity for more than a couple of towels, I set out to design a shelf that, short of a tornado tearing our house down to its foundation, would support additional weight, match a mirror frame and shrug off even the most brutal bump. Naturally, I built them out of pine and poplar.

I used the pine to build a three-pronged support that stuck out from the wall like the devil’s pitchfork. I built the shelf carcass using the poplar, leaving one side open that would slide over the pine support. Oh, and for the top and bottom of the shelf I used pine plywood that sits in rabbets run along the poplar frame. I’m sure by now some of you see where this is going. Once everything was assembled, it was time to stain. I looked around YouTube and Pinterest for the sagest of staining advice and ended up going with a blog titled ‘How to Stain in 5 Easy Steps’. In hindsight, it could have just been shortened to three easy steps – open stain, brush on wood, repeat 2 times. By this time, I had put an embarrassing number of hours into this project so I could not wait to see how much these shelves would pop once the stain dried. The next morning, I inspected my handiwork and, once I laid eyes on it, heard Brando muttering ‘The horror, the horror’ at the end of Apocalypse Now.

What went wrong? Well, everything. The only thing that popped was the dried glue I did a miserable job of cleaning up. The pig tail swirls from sanding proudly announced their presence and the belle of the ball was how different the pine plywood took the stain against the poplar. Ready to be done with this project, I slotted the shelves on their supports, dejectedly called my wife in for her inspection, whereupon she whispered ‘what happened?’ I had no answer. Thankfully, she left it at that and there they hang to this day obfuscated by bright linens. Over the following months I simply avoided doing anything that would be better off stained or sealed and convinced myself natural always looks better anyway. Needless to say, I brought the barest of experience to Len Reinhardt’s ‘Making Wood Pop with Color’ online class, which is available through The Highland Woodworker Online Classroom.

I rated the first class in the two part finishing series as soft maple. This one has earned purpleheart; it’s quite a bit harder, it has a beauty that can be appreciated today, and what you get from it will change with time. Len does an excellent job of shattering any illusion that coloring wood can be summed up in a series of easy steps. That’s not to say that there isn’t a series of steps, rather that the steps will only become easy with a serious commitment to trial and error. I see years of fleeting success and rampant failure if I plan on taking my projects beyond wooden curiosities shared with family and friends to pieces that reside in the permanent collection at the High Museum. Measuring, cutting, assembling have a trick or two that can be learned, but finishing appears to be the real struggle and art of woodworking. As Dr. Strange would say ‘we’re in the endgame now.’

I like to wait a week after watching a course before I sit down to write these reviews so that what I really learned (if anything) has an opportunity to percolate from short lived enthusiasm to long term ardor. Frankly, I need to watch the class again. It’s not because I learned nothing, rather, so much of it was completely new to me that my smooth brain only retained a handful of fragments. What stands out as most important to me is that accurate coloring is achieved in layers. Layers of stain, layers of binders, layers of shellac, layers of cake for texture. Len’s examples of the layering process changed how I thought about coloring my projects.

Instead of thinking in terms of tedious and laborious coats, I now think of it in terms of the layers I use when building a design in Illustrator or the skin of a citrus fruit that when peeled back reveals a much sweeter layer lurking below the bitter skin. Each layer alone has some value but it’s only when they are well combined that an orange can travel a thousand miles without so much as a dent or a series of circles, triangles and squares can come together as a mandala. While my current projects could best be compared to the assembly of a series of lines to make a stick figure, I am beginning to see how I can give that stick figure a green top hat and a pair of brown shoes to bring out its beauty.

The second thing I got out of the course was to keep a record of the layers I use to color a project. I can’t recall if Len gave it a specific name, so I’ll just call it a layer board. To build it, you take a piece of wood from the project you are working on, cut lines every 2-3 inches, then use that to build your layers. The first square gets layer 1, the second layer 1+2, and so on. What you end up with is basically a tombstone for a project. It accounts for what wood was used, what color and in what order it was applied, and so on. Each square comes together as the epitaph for a finished project. I readily see the value of making this a habit, even if I use no coloring at all. If you leave a project natural, it will be a board with the screws, dowels, dimensions, etc. on it. At the moment, I don’t really keep any notes about my projects so I can’t begin to tell you how they came together without a good hard look and a tape measure.

Finally, and something I’m particularly excited to learn more about, mixing acetic acid with iron (or was it rust?) will give you a rich red color. What was fascinating to me wasn’t the formula for composing this color, but the fact that coloring wood has options beyond what’s found in the paint aisle at the local hardware store. Earlier, I joked about having a layer of cake for texture in a project, but the reality is that if you seal it on with shellac it might very well add that something special that’s missing! Probably not, but the point remains that coloring is really open to experimentation, and I see it becoming something that I will enjoy mucking around with. I’m getting ahead of myself. For now, I think I’ll re-watch the class and give staining a piece of poplar and a piece of pine a more deliberate shot. Perhaps, when called for floating shelves again, I will be ready to make the wood pop this time.

Click here to find out out more information about The Highland Woodworker Online Classroom and to sign-up for your own membership.


Based in Atlanta, Travis can’t draw a straight line, cut a board or drill a hole without a healthy flow of electrons. Follow along as this lifelong video game enthusiast, professional introvert, and one time IT virtuoso leaves behind cyberspace for a hybrid world where binary fuses with boards to create a digital woodspace. You can contact him at digitalwoodspace@gmail.com.

Aug 172021
 

The first thing I did once I got my Highland Woodworker Online Class Membership was to channel surf the videos available. As I perused the selection, I was afraid a lot of the content would be above my woodworking experience level. I have a few projects completed that range from cutting boards to coffee tables, but nothing particularly challenging. Seeing classes about turning, carving, inlay, etc, I felt out of my depth and thought maybe these classes are better for more advanced woodworkers. Considering the course titles, I settled on ‘Foundations for a Great Finish’ taught by Len Reinhardt as I had a cutting board that I was in the process of finishing.

Before starting, my expectation was that the class would build on an accepted base of knowledge I probably did not have. I thought for sure the basics like how to sand, how to stain, would be glossed over or not mentioned at all. Boy was I wrong! Not only does the class cover those basic techniques, but after two hours I was beginning to completely re-think my approach to finishing which could be described as haphazard at best, and destructive at worse. I would sand too much, too little, round over edges, watch swirls really pop when stained, it was such a mess that I would do as little as possible when finishing. To my family and friends, those projects looked great! But really, would they ever say ‘this looks terrible; just look at those swirl marks!’

One of the simplest things I learned in Len’s class was how to sand without rounding over the edges. It turns out, if you keep 50% or more of the sander on the surface you are sanding, you’ll be hard pressed to go over the edge. For me, this was a revelation. I think I was on the verge of this discovery, and if I had to articulate it I would have said ‘keep most of the sander on the surface’, but having Len say ‘50% or more’ immediately gave me a rule I understood and could implement. Later that night, I went to my garage and started sanding the cutting board I was working on. Low and behold I could not curb my edges even if I tried following my newfound rule. Now this is the kind of stuff I desperately needed! Like Luke when he sent a shudder through his drowned X-Wing on Dagobah (nerdy Star Wars reference…), I was beginning to feel the force flow through me.

Another thing I learned is that there is a difference in sandpaper. The extent of my knowledge was grits existed and were to be worked through. I mean all of the YouTube creators talked about the grits. What they didn’t talk about was sandpaper quality. To my surprise it turns out that the Harbor Freight special works great for fun woodworking, but not so much for fine woodworking. Apparently, there are several sandpaper standards that are in a constant struggle for your allegiance with names like FEPA, CAMI, ANSI, Micron, etc. No joke, I used to pick out sandpaper purely based on what color it was so I would have all low grits as red, medium were blue, and the highest ones were gold. I thought that was a pretty great visual system for not using the wrong paper. The downside was that some of the grits were labeled ‘120’, others ‘P120’, and a handful had no discernible label at all. It hadn’t crossed my mind that each type of sandpaper had a variety of differences and that moving between standards willy-nilly would make finishing more difficult.

According to my notes, there were 17 other insights I picked up so I would say this first class was worth it. One thing unrelated to woodworking that I wanted to note is the camera work for the class. I had expected a single camera focused on Len the entire time in the traditional ‘sage on the stage’ format many digital classrooms still use. I’m happy to say that wasn’t at all how the class was shot. They had multiple cameras that provided visual variety throughout the class, and more importantly, had the ability to zoom in when Len called attention to things he was showing like grain pattern. The variety of shots, coupled with full screen legible slides, really creates an atmosphere as close to being in a classroom as you can with on demand content.

Overall, this was a really great class to start with. For a rating, I give it Soft Maple. It’s neither too hard nor soft, can be used by a variety of woodworkers, and it looks good when finished. While I couldn’t raise my hand and ask questions, that was an extremely minor tradeoff for what I gained watching this class and had I paid for the live class, would have been able to ask questions. I think the content of this course is especially valuable for woodworkers that have been at it for a year or so. Staying on the topic of finishing I’ll be writing about ‘Making Wood Pop with Color’ next, so stay tuned!

Click here to find out out more information about The Highland Woodworker Online Classroom and to sign-up for your own membership.


Based in Atlanta, Travis can’t draw a straight line, cut a board or drill a hole without a healthy flow of electrons. Follow along as this lifelong video game enthusiast, professional introvert, and one time IT virtuoso leaves behind cyberspace for a hybrid world where binary fuses with boards to create a digital woodspace. You can contact him at digitalwoodspace@gmail.com.

Jul 202021
 

Over the past year I have learned that the world of woodcraft is populated with more tools than there are trees in Georgia. Everywhere I look, I find a tool for this and a tool for that with multiple types of tools for this and that. Take something as basic as cutting wood. Your options are a handsaw, bandsaw, circular saw, table saw, chainsaw, chop saw, miter saw… The cheapest option to start with is the handsaw, but then you get to decide if you need a back saw, fret saw, coping saw, jab saw, frame saw, hack saw, etc. Before too long, you begin to feel like Bubba in Forest Gump rattling off shrimp recipes.

Livin’ On a Prayer

Completely lost as to what tools I really needed, I looked to YouTube for help. A quick search returned a seemingly endless list of videos with titles like 5 Woodworking Tools for Beginners, 6 Essential Woodworking Tools for Beginners, 26 Basic Woodworking Tools for Beginners and so on. Since I really wanted to get started, but I wasn’t fully committed to woodworking, I started with the list of 5 tools. A few hundred dollars lighter, I had my tools and set to working up my first project plan. I started drawing my first flower box with a pen, paper, and an old notebook I had left over from college that wasn’t entirely filled with notes about ancient Greece. After about an hour of scribbling and pulling measurements out of thin air, I confidently marched to the garage and began cutting up the 2 and 4x4s the previous homeowner had generously left behind. With enough wood to piece together the first box I soon realized a foot is a good measurement for a sub sandwich, and not so good for a flower box meant to support a 4×4 with a string of lights attached to the top of it. Back to the drawing board.

Is This Love

In hindsight, I am glad I made such an extreme blunder with my first design. Had it just been a little off, I would have proceeded along with the build and done what I could to make it work; likely ending up with a mess on my patio when the first serious thunderstorm blew through. Since it was so far off as to be unusable, it lead to me discovering what I now consider to be the most important tool for any beginning woodworker – Computer-Aided Design or CAD software.

Historically (and even now), CAD software has been synonymous with professional level usage in architecture, engineering, and construction sporting a price tag well into the thousands of dollars. Around two decades ago, a small startup named @Last Software released a 3D modeling program named SketchUp for the relatively cheap price of $495. In 2006, a larger startup named Google purchased @Last and released a free version of SketchUp. The rest is digital history, but the major disruption to the CAD world was the democratization of CAD software. Even the CAD juggernaut Autodesk now offers free software for hobbyists. Nothing else I’ve purchased has had a greater impact on every aspect of woodworking as my CAD programs have. There really ought to be a YouTube video titled 1 Basic Woodworking Tool for Beginner Woodworkers essentially that stresses the value and importance of using CAD in woodworking.

Nobody Rides for Free

I have one of those virtual assistants in my garage shop that doubles as jukebox. I call her Siri or Alexa. While I work, I listen to random playlists. Movie scores for glue ups, electronica (techno!) for routing and hair metal for sawing. I guess because of the Geico commercial that came out last year RATT had a bump in popularity on the curated playlists which eventually found their way into my shop playlists. All of this to say that Nobody Rides for Free, in my opinion, really should be considered the anthem, or at least motto, for every woodworker out there. At every turn with woodworking it costs money. Heck, even turning is expensive when working with wood! Wood prices are at all time highs; tool prices are going up after a Covid induced price freeze; regular consumables like shop towels, sandpaper, blades, stain, etc. all add up quickly. Nobody rides for free indeed! As with every rule there is always an exception, and the only one I’ve found in woodworking is my CAD software. It helps me visualize, prototype, measure, cut, glue, stain all without spending a dime on a board of lumber or sheet of sandpaper. When I take these digital dreams into reality, I know exactly what consumables and tools I will need to realize my grand vision of an oak cutting board with a strip of walnut in the middle.

Look What the Cat Dragged In

The two most popular programs I’ve found are SketchUp and Fusion 360. I started in SketchUp last year and picked up Fusion 360 a couple of months ago. Both offer free versions, both are easy to start basic designs with, and both produce a 3D model of what I’m building. How they get me from a blank X, Y, Z axis to a final model is wildly different. Pricing is similar for both. SketchUp has a free version that is entirely web based so while you listen to the latest The Highland Woodworker episode in this window you can start building your first 3D model in the tab next to it. Fusion 360 is a full desktop program where you certify at sign up that you are a hobbyist working on personal projects and, in turn, get the software for free. There are paid versions as well that I’m sure I’ll write about another time, but the free ones are enough to get started.

The major difference between the two is how you design projects: SketchUp uses direct modeling and Fusion 360 uses parametric modeling. Which workflow is easiest to pick up really depends on whether you were an A or C student in high school math. I was a D student, so SketchUp was much easier for me to get up and running in. If I want a board of a certain size, I just draw it. Then draw another and another and another and so on. It’s a lot like physically working with wood in a shop where your mouse replaces a tablesaw.

On the other hand, Fusion 360 works best by building parameters around a board and writing formulas to assemble those boards into a complete piece. There is a degree of direct modeling you can do, but it’s not as friendly as it is in SketchUp. Where it really shines is when you are building larger projects with a lot of boards. Using the parameters and formulas you’ve developed, it takes no time to assemble a design, adjust sizes, join pieces, export for CNC, etc.

As of this writing, I use SketchUp to take the chicken scratch I call drawing into the 3D world. Once there, I can play around with size, shape, fit, color, etc. without wasting money on wood and consumables. Once the design in SketchUp is finished, I open Fusion 360 and start building the same project there. I’ve found duplicating projects in both programs has really accelerated my trip up the learning curves of both programs. Even better, a natural feedback loop has developed where once I learn something in one program I then figure out how to do it in the other.

Every Rose has Its Thorn

My first project in SketchUp took weeks to finish. It became so frustrating at times that I would give up for stretches of days and sulk rather than spend the energy trying to find out if I was going about this the wrong way. In my mind, I had watched the equivalent of a semester’s worth of videos on how to use SketchUp so I should be well versed in how to use it. Much like my notes from the course on ancient Greece I took in college, all of the information was there, but I couldn’t begin to tell you what the Ionian Revolt was about other than an educated guess that it involved the Greeks and the Ions. My Icarian approach was not working. I had done all of the research and studying, my head jam packed with things like offset, orbit, pan, but it was really just a lukewarm term soup.

My breakthrough occurred when I gave up on the flower box I wanted to design and started over building a simple useless box. Unsurprisingly, googling ‘SketchUp box’ returns a number of videos that walk you through this Herculean task. Once I had found one I liked, I cued it up on my phone and opened SketchUp on my computer. I followed along, pausing and rewinding when something wasn’t working, and like a mindless mimic managed to build my first 3D box. I paused the video, deleted the file and started over. When I got stuck, I’d pull up the video and replay that section. What seemed nearly impossible to accomplish with consistency gradually became a walk in the park. After that I started experimenting with building a box of different dimensions, different joinery, stacking boxes to make bigger boxes, adding boxes inside boxes to make drawers, and so on until I felt I was reasonably capable of revisiting my flower box project. By that time, I had become so comfortable using the basics of SketchUp, that I ended up building a dimensionally accurate version of my patio to see how I should run the string lights and what the whole thing would look like.

Home Sweet Home

I am predominantly a visual learner. If I see something, I can say something. If I read something, I’m going to need a lot of repetition throughout to really pick it up. I know this post is a lot longer than I intended, but I felt it was incredibly important to write and write again how critical CAD software is to woodworking. There is no tool on the market that can beat its price, its countless uses, and its safety. You will never accidentally cut off a finger using a CAD program to cut up a 4’x 8’ sheet of plywood. I am sure there are people working in furniture design today that have never seen the inside of a woodshop, but you can find their furniture flat packed and ready to assemble at your local Target or Wal-Mart. There are already 3D printers on the market that can build objects using wood based filament so it’s entirely possible a new generation of woodworkers will arise where their only tools are a CAD program and a printer.

But I like the feel of a board moving smoothly against a sharp saw, the smell of fresh woodchips, the sharp whine of a power tool and I feel real good because I am a craftsman and that means I can use my mind and my hands to create. Of course, I don’t know if I’d ever tell my buddies all of this because sometimes they laugh when you tell them things like this. So whether you are a digital dodo or evangelist; whether your power comes from the Southern Company or a waterwheel and horse; learning a CAD program today will give you the plan and path to build with any tool from the past, present and future.


Based in Atlanta, Travis can’t draw a straight line, cut a board or drill a hole without a healthy flow of electrons. Follow along as this lifelong video game enthusiast, professional introvert, and one time IT virtuoso leaves behind cyberspace for a hybrid world where binary fuses with boards to create a digital woodspace. You can contact him at digitalwoodspace@gmail.com.

May 252021
 

My first experience woodworking was with the Boy Scout Pinewood Derby car kit. Seeing that block of wood with 4 wheels and 4 nails sitting on the table, my grade school mind ran wild with all sorts of impractical designs. Thankfully, my father was there to ‘help’ and by the end had carved out a design that looked like a Dutch clog with wheels. On the plus side, I got to sand and paint the car, so that’s technically my first experience with woodworking.

The only other exposure I had to woodworking was from public television. At the time, our house was outside the reach of cable TV, so we had a spartan choice of 6 channels: 2, 5, 8, 17, 36 and 46. Given my options, and an adolescent’s appetite for anything televised, I would regularly end up watching whatever channel had the least boring show on. One particularly hot Southern summer, having exhausted every other channel, I ended up on PBS and discovered The Woodwright’s Shop. From the folksy intro music to the red suspenders and trademark hat, I mirthfully watched this show not to learn anything about woodworking, but to mimic and satirize what I saw as one of the corniest shows on TV, perhaps second to another PBS show, Commander Mark’s The Secret City. It would only take three decades to realize I was the goof and not them.

As a member of the ‘Xennial’ generation, most of my hobbies and work revolved around ones and zeroes. For work, I turned tinkering around with computers into a full time job that started with tech support and ended leading a team of engineers. My primary (and only!) hobby was video games. I was big into first person shooters like Unreal Tournament and Quake, even garnering a sponsorship by Alienware for my squad. Of course, e-sports then was nothing like e-sports today, so that sponsorship consisted of a nice discount on a computer I couldn’t afford rather than the mega deals you see now.

Once that had run its course, I spent the next 15 years in the World of Warcraft selling portals in Orgrimmar, crushing Kel’Thuzad when he made his first appearance, and grinding battlegrounds week after week to only reach Rank 10. And all of this is to say that I had dedicated my free time to digital triumphs and achievements that only a handful of people understand, and even fewer appreciate. If you told me a year and a half ago I would trade my perfectly binary world for the imperfect world of glue squeeze out, the importance 1/16th of an inch has when fitting a lap joint or that a 2×4 isn’t a 2×4 I would have called you crazy.

So what changed? Ignoring the obvious global crisis, for me it was extra time on my hands and a set of flower boxes I built to anchor string lights on our back patio. When my wife tasked me with this project, my first instinct was to just buy something. At the time though, things weren’t really open and it wasn’t clear when they would be. Fortunately, I had a some 4x4s and 2x4s on hand that had been left in our shed by the previous owner. Along with the wood, there was a cache of assorted screws and nails. That seemed like enough to make something.

As I set pencil to paper to conjure up what I had envisioned it dawned on me that, one, I can’t draw at all and two, even if I did, I had no idea how to build a box. Naturally, I fell back on what I did know; technology. I started watching video after video about building boxes, followed by a lengthy fall down a rabbit hole of ‘Learn Sketchup in 20 minutes!!!’ videos. Suitably equipped with all of that knowledge those content creators kindly shared, I spent the next several weeks making a line become a square, a square a cube, a cube a board, a board another board and so on until I had my first box.

I so enjoyed working in Sketchup that I ended up building a full model of my patio so I could figure out the best layout for the boxes and string lights. Satisfied with what I had digitally designed, I moved back into the real world and started cutting up the 2x4s for my first box and that was when I realized a 2×4 isn’t two inches by four inches like I made them in my Sketchup model.

Over the following months, Sketchup became my new video game. Building things replaced the achievements I chased in World of Warcraft. After a year at this, I still don’t know what I am doing most of the time, but I thoroughly enjoy doing it! If you’ve read this far, you’re probably wondering a lot of things. What is Orgrimmar or what is The Secret City? And what do they have to do with woodworking? They’re just here to give you an idea of how nothing in my background would have logically led me to woodworking.

For everyone that is as green as I am, I hope you will find subsequent posts useful as I document what has and hasn’t worked for me. For the well seasoned folks, I invite you to chime in when I get something wrong (which will happen a lot!) or if there is a much better way to do something than what I suggest. Either way, this will be an epic adventure into the World of Woodcraft!

PS – It turns out Roy Underhill from The Woodwright’s Shop is a lot cooler than I thought!


Based in Atlanta, Travis can’t draw a straight line, cut a board or drill a hole without a healthy flow of electrons. Follow along as this lifelong video game enthusiast, professional introvert, and one time IT virtuoso leaves behind cyberspace for a hybrid world where binary fuses with boards to create a digital woodspace. You can contact him at digitalwoodspace@gmail.com.