Jim Randolph

May 052015
 

No Southern-fried Southern boy wants to be called a Yankee, but we share the characteristics of shrewdness and thrift.  Thus, each month we include a money-saving tip.  It’s OK if you call me “cheap.” 

Here is an old glove trick straight from the surgical suite.  Back in the day, before latex, surgical gloves were resterilized and reused for subsequent surgeries.  To make regloving easier, talcum powder was added to the inside of the gloves.  Of course, eventually doctors noticed that powder caused a foreign-body reaction in their patients and became more careful, ensuring no powder got on the outside of the glove.   Surgical gloves are no longer “reusable,” but that doesn’t mean we can’t use that trick to make donning used gloves easier.

A little drying and some talcum powder and you can use those “disposable” gloves over and over. Just be careful not to mix dissimilar materials, like paint remover and finish.

A little drying and some talcum powder and you can use those “disposable” gloves over and over. Just be careful not to mix dissimilar materials, like paint remover and finish.

Purchase your shop its own bottle of talcum powder.  Using your wife’s powder will only make your life miserable.  Over time you’ll learn how little powder you can get by with and still get the gloves on easily.  Like those early surgeons, be careful not to get talcum on the outside of the glove where it might find its way into your finish.  The easiest technique is to put a pair on inside-out, apply the powder to the palm of the right glove and rub the back of the left, then alternate.  Pull both gloves off right-side-out and they are ready for the next use.


Jim Randolph is a veterinarian in Long Beach, Mississippi. His earlier careers as lawn mower, dairy farmer, automobile mechanic, microwave communications electronics instructor and journeyman carpenter all influence his approach to woodworking. His favorite projects are furniture built for his wife, Brenda, and for their children and grandchildren. His and Brenda’s home, nicknamed Sticks-In-The-Mud, is built on pilings (sticks) near the wetlands (mud) on a bayou off Jourdan River. His shop is in the lower level of their home. Questions and comments on woodworking may be written below in the comments section. Questions about pet care should be directed to his blog on pet care, www.MyPetsDoctor.com. We regret that, because of high volume, not all inquiries can be answered personally.

May 042015
 

Not everyone has a pickup truck.  Those who do will, sooner or later, pay the price of “temporary friends.”  That is, someone you barely know will call you up and say, “Hi, Joe, this is Fred, you know, I met you seven years ago at Susan’s party.  Susan?  Yeah, Susan.  Your second ex-wife’s girlfriend’s friend.  Well, anyway, you’ve got a pickup truck, and  my wife picked out a sofa that’s incredibly priced but the store charges $75 for deliveries, and…”

That’s just one reason I don’t have a pickup truck.

Still, those of us without trucks often have to carry something long or bulky.  And that item is likely to have to rest on your dashboard, upholstery or both.  For that reason I carry three bath towels in my van.

These are nice, thick towels to provide plenty of cushioning protection. When I need to carry a long board in my car I don’t want the dash scratched or treated-pine juice soaking into the upholstery. At the discount store they are only a few dollars each, but provide invaluable protection.

These are nice, thick towels to provide plenty of cushioning protection. When I need to carry a long board in my car I don’t want the dash scratched or treated-pine juice soaking into the upholstery. At the discount store they are only a few dollars each, but provide invaluable protection.

The cheapest bath towel at the dollar store works just fine.  Tuck them into out-of-the-way spaces like the spare tire well.

For my car, three towels are sufficient: dash, front seat, rear seat.

For my car, three towels are sufficient: dash, front seat, rear seat.

Not only will they cushion your load and protect your vehicle from scratches, they are terrific seat covers when you’re dirty or sweaty or both.

The only thing worse than being unable to clean the dirt out of your car’s upholstery is putting up with the sour smell because you sweated right down to the core of the driver’s seat. Protect the seat with one, or two or all three of your transport towels, depending on how sweaty you get.

The only thing worse than being unable to clean the dirt out of your car’s upholstery is putting up with the sour smell because you sweated right down to the core of the driver’s seat. Protect the seat with one, or two or all three of your transport towels, depending on how sweaty you get.


Jim Randolph is a veterinarian in Long Beach, Mississippi. His earlier careers as lawn mower, dairy farmer, automobile mechanic, microwave communications electronics instructor and journeyman carpenter all influence his approach to woodworking. His favorite projects are furniture built for his wife, Brenda, and for their children and grandchildren. His and Brenda’s home, nicknamed Sticks-In-The-Mud, is built on pilings (sticks) near the wetlands (mud) on a bayou off Jourdan River. His shop is in the lower level of their home. Questions and comments on woodworking may be written below in the comments section. Questions about pet care should be directed to his blog on pet care, www.MyPetsDoctor.com. We regret that, because of high volume, not all inquiries can be answered personally.

 

Mar 312015
 

No Southern-fried Southern boy wants to be called a Yankee, but we share the characteristics of shrewdness and thrift.  Thus, each month we include a money-saving tip.  It’s OK if you call me “cheap.” 

Useful are even the smallest pieces of PVC pipe you begged from the plumbers at the construction site up the street.  If you, like me, live where humidity is generated for distribution to the rest of the country, you try to do everything you can to keep the wetness out of your shop.

For example, I keep the doors and windows closed, except when the hygrometer tells me the humidity outside is near to or lower than the indoor humidity.

A high-capacity dehumidifier (lower left) combined with a ceiling fan (upper right) for circulation, centrally-placed among cast-iron power tools minimizes rust risk. As an added bonus, the brisk flow of dry air from the dehumidifier can air-dry wood in no time. The collection being dried in this photo consists of boscoyos, Cajun French for “cypress knees.”

A high-capacity dehumidifier (lower left) combined with a ceiling fan (upper right) for circulation, centrally-placed among cast-iron power tools minimizes rust risk. As an added bonus, the brisk flow of dry air from the dehumidifier can air-dry wood in no time. The collection being dried in this photo consists of boscoyos, Cajun French for “cypress knees.”

When the north wind brings in dry air, take advantage of the opportunity to air out the shop. Today is such a day.

When the north wind brings in dry air, take advantage of the opportunity to air out the shop. Today is such a day.

Sometimes you need to run a power cord or air hose outside, necessitating an incompletely-closed door or window.  Instead, you can drill a hole through the wall exactly the outside diameter of a piece of PVC pipe which has an inside diameter capable of allowing passage of your cord or hose.

When drilling your hole, make a test hole in scrap first to ensure the bit you choose will deliver a tight fit. Asking your wife before drilling through the wall is optional. Sometimes it’s easier to get forgiveness than permission.

When drilling your hole, make a test hole in scrap first to ensure the bit you choose will deliver a tight fit. Asking your wife before drilling through the wall is optional. Sometimes it’s easier to get forgiveness than permission.

Because I do a lot of sanding outdoors, and I like to have compressed air to blow away sanding dust from my project, I use this little passageway for the air hose, allowing the door to stay closed.

Although this wall is mostly protected from rain, I angled the hole down toward the outside so that any rainwater that comes this way can’t go indoors.

Although this wall is mostly protected from rain, I angled the hole down toward the outside so that any rainwater that comes this way can’t go indoors.

A 50-cent PVC cap keeps out Mr. No-Shoulders, as well as any other unwelcome visitors.

A 50-cent PVC cap keeps out Mr. No-Shoulders, as well as any other unwelcome visitors.

Mr. No-Shoulders, for those who have not yet made his acquaintance, or don’t know him by this name.

Mr. No-Shoulders, for those who have not yet made his acquaintance, or don’t know him by this name.

 


Jim Randolph is a veterinarian in Long Beach, Mississippi. His earlier careers as lawn mower, dairy farmer, automobile mechanic, microwave communications electronics instructor and journeyman carpenter all influence his approach to woodworking. His favorite projects are furniture built for his wife, Brenda, and for their children and grandchildren. His and Brenda’s home, nicknamed Sticks-In-The-Mud, is built on pilings (sticks) near the wetlands (mud) on a bayou off Jourdan River. His shop is in the lower level of their home. Questions and comments on woodworking may be written below in the comments section. Questions about pet care should be directed to his blog on pet care, www.MyPetsDoctor.com. We regret that, because of high volume, not all inquiries can be answered personally.

Mar 302015
 

 

Do you, like me, find it annoying when woodworkers find fault with this or that style clamp?

One of my favorite online woodworkers/podcasters recently said, “When I first started woodworking I bought a ton of C-clamps, mostly because they were cheap.  Now I wish I had that money back.  I never use them anymore.”

I respectfully disagree.  I find C-clamps to be exceedingly useful.  As you can see from the accompanying photo, I have a ton of them, in all sizes.

From 4" to 12" my C-clamps see a lot of action. A 12" C-clamp can apply so much pressure, it will open a coconut. Spread that pressure out with a caul and you have a clamp with a lot of reach combined with a lot of power.

From 4″ to 12″ my C-clamps see a lot of action. A 12″ C-clamp can apply so much pressure, it will open a coconut. Spread that pressure out with a caul and you have a clamp with a lot of reach combined with a lot of power.

Like most tools, there are situations where they are perfect, and situations where they are useless.

C-clamps can apply an amazing amount of pressure for minimal cost. Use a caul to prevent marring your work. There isn’t a clamp in my shop that could have done this job as well.

C-clamps can apply an amazing amount of pressure for minimal cost. Use a caul to prevent marring your work. There isn’t a clamp in my shop that could have done this job as well.

It is also not unusual to hear woodworkers putting down pipe clamps, but, they have their place and like my imported C-clamps, you can’t beat the price.  Some brands of pipe clamp heads, also called “jaws,” come with a nifty spiral spring-wire to protect the threads on the distal end, the end opposite the head.  While it’s not necessary to even have threads on that end, it is useful when joining two lengths of pipe together to make a really long clamp.

If the style of jaws you have doesn’t include that spring, you can inexpensively protect the threads with a threaded 3/4″ PVC cap.

It’s not terribly difficult to cross-thread the soft PVC on steel pipe. To make the cap easier to install and remove at a later date, wrap a layer or two of Teflon thread tape on first.

It’s not terribly difficult to cross-thread the soft PVC on steel pipe. To make the cap easier to install and remove at a later date, wrap a layer or two of Teflon thread tape on first.

 


Jim Randolph is a veterinarian in Long Beach, Mississippi. His earlier careers as lawn mower, dairy farmer, automobile mechanic, microwave communications electronics instructor and journeyman carpenter all influence his approach to woodworking. His favorite projects are furniture built for his wife, Brenda, and for their children and grandchildren. His and Brenda’s home, nicknamed Sticks-In-The-Mud, is built on pilings (sticks) near the wetlands (mud) on a bayou off Jourdan River. His shop is in the lower level of their home. Questions and comments on woodworking may be written below in the comments section. Questions about pet care should be directed to his blog on pet care, www.MyPetsDoctor.com. We regret that, because of high volume, not all inquiries can be answered personally.

Mar 272015
 

It’s a PVC kind of month.  And, because PVC has three letters in it, we’re having three tips this month instead of the usual two.  The French call it “lagniappe.”

Did you know that the University of Southern Mississippi has one of the world’s leading programs in Polymer Science and Engineering?  Just up the road from us in Hattiesburg, MS.  Yes, I am digressing, yet where would we be today without PVC and the other polymer plastics we use in every aspect of everything we do all day, every day?

The University of Southern Mississippi School of Polymer Science and Engineering has world-class research facilities. The program even includes studying ways polymers can be used in pharmaceutical delivery in vivo. Yes, U.S.M. also has three letters.

The University of Southern Mississippi School of Polymer Science and Engineering has world-class research facilities. The program even includes studying ways polymers can be used in pharmaceutical delivery in vivo. Yes, U.S.M. also has three letters.

Short lengths of PVC pipe are inexpensive to purchase, and even cheaper if you ask a building site for their scraps.  If you keep a variety of diameters in two foot lengths, they make great storage for your projects’ drawer slides while you are sanding and finishing.  Because most related hardware comes pre-lubricated, any dust in the environment will be attracted to it and gum up the moving parts.  Get a couple of PVC caps at about a dollar each and your hardware is protected.  Let the caps sit in place with a friction fit (no glue) and you can work from either or both ends.

Free pipe and $2 worth of caps and your pre-lubricated drawer slides are protected from dust and trauma. OK, so it’s an ugly piece of pipe! Who cares? It’s free!

Free pipe and $2 worth of caps and your pre-lubricated drawer slides are protected from dust and trauma. OK, so it’s an ugly piece of pipe! Who cares? It’s free!

 


Jim Randolph is a veterinarian in Long Beach, Mississippi. His earlier careers as lawn mower, dairy farmer, automobile mechanic, microwave communications electronics instructor and journeyman carpenter all influence his approach to woodworking. His favorite projects are furniture built for his wife, Brenda, and for their children and grandchildren. His and Brenda’s home, nicknamed Sticks-In-The-Mud, is built on pilings (sticks) near the wetlands (mud) on a bayou off Jourdan River. His shop is in the lower level of their home. Questions and comments on woodworking may be written below in the comments section. Questions about pet care should be directed to his blog on pet care, www.MyPetsDoctor.com. We regret that, because of high volume, not all inquiries can be answered personally.

Feb 252015
 

No Southern-fried Southern boy wants to be called a Yankee, but we share the characteristics of shrewdness and thrift.  Thus, each month we include a money-saving tip.  It’s OK if you call me “cheap.”

Search the Web for “wood storage” and you will be inundated with more articles and videos than you can digest in a lifetime.  Every woodworker has his own take on where and how to store materials for future use.  And, I believe that most will agree that the answer to our storage problem is, “put it somewhere that can’t be used for anything else.”

In my case, the majority of wood storage is between the front wall of our house and a wall that supports a porch above.

This wall was originally made of wood, but the studs were weakened by Hurricane Katrina’s floodwaters, so I replaced it with a galvanized steel wall.

This wall was originally made of wood, but the studs were weakened by Hurricane Katrina’s floodwaters, so I replaced it with a galvanized steel wall.

That space is too narrow for parking, so I made a rigid frame to support materials of all shapes and sizes.  One end is dedicated to sheet goods and, with an inexpensive layer of lauan as the foundation, I can add everything from full sheets to small scraps.

The plywood end of the storage area allows for full sheets down to small scraps, as well as room for expansion by simply adding cross members for additional layers

The plywood end of the storage area allows for full sheets down to small scraps, as well as room for expansion by simply adding cross members for additional layers

The other end is for solid wood and is organized by species, with the bulk of the space going to treated pine.

Because I handle all of our home’s maintenance, I keep plenty of treated lumber for outdoor use, as well as leftovers from previous projects.

Because I handle all of our home’s maintenance, I keep plenty of treated lumber for outdoor use, as well as leftovers from previous projects.

Lumber for a current project could be stored, but I usually keep it close at hand on sawhorses nearer to the work area.

Lumber for a current project could be stored, but I usually keep it close at hand on sawhorses nearer to the work area.

Under the house is the roughest of the rough; mostly construction lumber, cedar siding left over from our home’s original construction, posts and poles.

Having experienced, “Don’t I have (fill in the blank with a wood species and scrap size) somewhere?” many, many times, I try not to throw away any scrap I think might be usable.  Perhaps the best part of this storage system is that there is nearly zero monetary or space cost to this system.

The inspiration started with a tip I read online, suggesting the storage of dowels in PVC gutter downspouts attached to the underside of ceiling joists in the shop.  I was convinced this was the storage solution for me, and I got on a ladder, measuring for the lengths of downspouts I wanted to purchase when it hit me:  “I can store stuff up inside these wooden I-joists without sacrificing ceiling height and without buying anything.”

An overview of the parking side of our garage to orient you for the ceiling photos.

An overview of the parking side of our garage to orient you for the ceiling photos.

Here’s how I did it:  I already had little strips of treated lumber I use for stakes and a thousand other uses.  It was a simple matter to take an inside measurement of the space between joists to customize roughly 14″ pieces of the little stakes (the space between joists is not always equal) to fit tightly, where they act as supports for the scraps.  Close together for short scraps, far apart for longer pieces or even letting long lengths span several supports.  Each collection is organized from longer to shorter.

Short scraps are accommodated with supports close together.

Short scraps are accommodated with supports close together.

Long scraps not only need supports far apart, they need support in the middle to prevent warping. Good organization helps. Taking the time to sort from short to long pays off when you need a scrap of a certain length.

Long scraps not only need supports far apart, they need support in the middle to prevent warping. Good organization helps. Taking the time to sort from short to long pays off when you need a scrap of a certain length.

At first, when I had only a few rafters in use, it was easy to look up and see what kind of scrap was stored where.  Now, I have 20 rafter storage spaces, necessitating an identification system.   Initially, I used blue painter’s tape, but the lack of contrast between blue tape and black Magic Marker made reading difficult, especially against the glare of ceiling lights. Two-inch adhesive tape (enter the tiny bit of cost) solves the problem, with excellent contrast between black and white.

Like your grammar school teacher said, “Neatness counts.” Take your time with lettering for a neater job and greater legibility.

Like your grammar school teacher said, “Neatness counts.” Take your time with lettering for a neater job and greater legibility.

I also use this free space for storing very long pipe clamps, garage door hurricane supports and anything else that will fit.

I also use this free space for storing very long pipe clamps, garage door hurricane supports, and anything else that will fit.

You’re not paying for “router pad,” are you? If so, CLICK HERE to learn how to get all you want FREE!

You’re not paying for “router pads” are you? If so, CLICK HERE to learn how to get all you want for FREE!

Some very, very small scraps are still worth keeping, but they won’t easily fit into or onto conventional storage.  For that, 5-gallon buckets are the cat’s meow.

This bucket holds all of my very small cedar scraps and stores neatly out of the way.

This bucket holds all of my very small cedar scraps and stores neatly out of the way.

Then, there’s the wild card scrap storage:  drawers salvaged from old refrigerators.  The vertical standards can be used to hang the drawers in their original fashion, or you can improvise by fashioning wooden runners to support the drawer edges.

While this storage does hang down below ceiling height, I chose an area where it didn’t matter. Also, if it ever presents a problem, it’s a simple matter to take it down.

While this storage does hang down below ceiling height, I chose an area where it didn’t matter. Also, if it ever presents a problem, it’s a simple matter to take it down.

In my wife’s tile studio I used refrigerator shelves for storing some really heavy pieces. They are up to the job.

In my wife’s tile studio I used refrigerator shelves for storing some really heavy pieces. They are up to the job.

Jim Randolph is a veterinarian in Long Beach, Mississippi. His earlier careers as lawn mower, dairy farmer, automobile mechanic, microwave communications electronics instructor and journeyman carpenter all influence his approach to woodworking. His favorite projects are furniture built for his wife, Brenda, and for their children and grandchildren. His and Brenda’s home, nicknamed Sticks-In-The-Mud, is built on pilings (sticks) near the wetlands (mud) on a bayou off Jourdan River. His shop is in the lower level of their home. Questions and comments on woodworking may be written below in the comments section. Questions about pet care should be directed to his blog on pet care, www.MyPetsDoctor.com. We regret that, because of high volume, not all inquiries can be answered personally.

Feb 242015
 

Welcome to “Tips From Sticks-In-The-Mud Woodshop.” I am a hobbyist, not a professional, someone who loves woodworking, just like you do. I have found some better ways to accomplish tasks in the workshop and look forward to sharing those with you each month, as well as hearing your problem-solving ideas.

I can’t take credit for this tip but it’s too good not to share.  Sadly, I’m not clever enough to have thought of it.

I’ve faced this very situation before and the best I could come up with was to let my hole saw wobble around on the board until it “caught.”

The origin of the tip is Danny Lipford’s TV show, Today’s Homeowner.  Danny and his crew are based in Mobile, Alabama.  If you don’t know the show, you still might have heard Danny’s distinctive voice on commercials for “Glue Dots.”  Each Today’s Homeowner  show features a segment by Joe Truini called Simple Solutions.  And, almost every week I watch Joe’s tip and wonder, “Why didn’t I think of that?”

I have a hole in this plywood deck, but the new tubing that needs to go through it is bigger than the old one. How can I make the hole bigger without making a huge mess? (For demonstration purposes I drilled the hole in the top plywood first.

I have a hole in this plywood deck, but the new tubing that needs to go through it is bigger than the old one. How can I make the hole bigger without making a huge mess? (For demonstration purposes I drilled the hole in the top plywood first.

Joe says if you have a hole in a board or piece of plywood that you need to be larger, rather than “booger up” the board using my technique, or take a jig saw to the hole to enlarge it, start by attaching a piece of plywood to the original board with the too-small hole. You can attach it with screws if the screw holes won’t show, or use double-stick carpet tape.  If the exact location of the hole doesn’t matter you can just approximate the center of the original hole, drill a pilot hole, change to the hole saw, and start drilling.  The guide bit on your hole saw will lead the hole saw into your attached plywood and straight through both pieces.

If, on the other hand, your hole has to be exactly concentric with the original hole, you have two options:  Option One, you can outline the old hole’s circumference onto the new plywood with a pencil or marking knife, separate the two boards, and then find the center of the marked hole on the plywood and drill the pilot hole.  Option Two is a little harder but potentially more accurate. Attach the two boards to each other, then find the center of the original hole.  The first technique may introduce error because you may not get the intact plywood back onto the target in exactly the same position it was in when you marked the circle.  If you’re dealing with a fixed stand, as I am in the accompanying photos, you need to lie on your back to mark the circle and find the center, then drill a tiny pilot hole from underneath (make sure you are wearing proper eye protection since the accompanying drill-bit shavings will be falling onto you).  Next, from the top, use the pilot hole you just drilled to guide your hole saw through both pieces.  This same technique will work if you use a spade bit to enlarge an existing hole.

Almost there! In no time the hole saw is through the plywood and into the decking with a nice, neat new hole!

Almost there! In no time the hole saw is through the plywood and into the decking with a nice, neat new hole!

Jim Randolph is a veterinarian in Long Beach, Mississippi. His earlier careers as lawn mower, dairy farmer, automobile mechanic, microwave communications electronics instructor and journeyman carpenter all influence his approach to woodworking. His favorite projects are furniture built for his wife, Brenda, and for their children and grandchildren. His and Brenda’s home, nicknamed Sticks-In-The-Mud, is built on pilings (sticks) near the wetlands (mud) on a bayou off Jourdan River. His shop is in the lower level of their home. Questions and comments on woodworking may be written below in the comments section. Questions about pet care should be directed to his blog on pet care, www.MyPetsDoctor.com. We regret that, because of high volume, not all inquiries can be answered personally.